How to Choose the Surface Treatment Process for Fasteners

  Choosing which surface treatment to use is a problem that every designer faces. There are many types of surface treatments to choose from, and not only should the economy and practicality of the design be considered, but also the processability of the assembly and even environmental protection requirements should be taken into consideration. The following is a brief introduction to some commonly used coatings for fasteners based on the above principles for reference.To some extent, Non standard hardware factory Our development has surpassed many peer businesses, but it has never stopped moving forward. https://jieruifasteners.com/

  

  1. Electrogalvanizing

  

  Electrogalvanizing is the most commonly used coating for commercial fasteners. It is relatively cheap and looks good. Common colors include black and military green. However, its anti-corrosion performance is average, and its anti-corrosion performance is the lowest among zinc plating (coating) layers. Generally, the neutral salt spray test of electrogalvanizing is within 72 hours. Special sealants are also used to make the neutral salt spray test reach more than 200 hours, but the price is expensive, which is 5 to 8 times that of general galvanizing. The torque-preload consistency of electrogalvanized fasteners is poor and unstable, and is generally not used for connections in important parts. In order to improve the torque-preload consistency, the method of applying lubricating substances after plating can also be used to improve and improve the torque-preload consistency.

  

  2. Phosphating

  

  A basic principle Phosphating is cheaper than galvanizing, but its corrosion resistance is worse than galvanizing. Oil should be applied after phosphating, and its corrosion resistance is greatly related to the performance of the oil applied. For example, after phosphating, applying general anti-rust oil, the neutral salt spray test is only 10 to 20 hours. Applying high-grade anti-rust oil can last for 72 to 96 hours. But its price is 2 to 3 times that of general phosphating oiling.

  

  There are two common types of non-standard fasteners phosphating, zinc phosphating and manganese phosphating. Zinc phosphating has better lubrication performance than manganese phosphating, and manganese phosphating has better corrosion resistance and wear resistance than galvanizing. Its operating temperature can reach 225 degrees to 400 degrees Fahrenheit (107 to 204 degrees Celsius). Especially for the connection of some important parts. Such as the connecting rod bolts and nuts of the engine, cylinder heads, main bearings, flywheel bolts and wheel bolts and nuts. Phosphating high-strength bolts can also avoid hydrogen embrittlement problems, so in the industrial field, bolts above grade 10.9 are generally treated with phosphating surface treatment.

  

  

  3. Oxidation blackening

  

  Blackening + oiling is a very popular coating for industrial fasteners because it is the cheapest and looks good before the oil runs out. Since blackening has almost no anti-rust ability, it will rust quickly after oiling. Even in the presence of oil, the neutral salt spray test can only reach 3 to 5 hours.

  

  4. Electroplating cadmium

  

  Cadmium coating has good corrosion resistance, especially in marine atmospheric environment, its corrosion resistance is better than other surface treatments. The waste liquid treatment cost in the process of electroplating cadmium is high, and its price is about 15~20 times that of electroplating zinc. Therefore, it is not used in general industries and is only used in some specific environments. For example, it is used for non-standard fasteners for oil drilling platforms and HNA aircraft.

How to Choose the Best Memory Foam Travel Neck Pillow for Ultimate Comfort

  A memory foam travel neck pillow is a must-have for anyone seeking ultimate comfort during long journeys, whether by plane, train, or car. These pillows are designed to provide support and reduce neck strain, but not all are created equal. To ensure you select the best memory foam travel neck pillow for your needs, follow these essential tips:Without exception, knee pillow memory foam Our customers are willing to purchase their products, because high quality is the concept of their products. https://tainengjikang.com/

  

  How to Choose the Best Memory Foam Travel Neck Pillow for Ultimate Comfort

  

  1. Assess the Quality of Memory Foam

  

  Tip: The quality of memory foam greatly impacts comfort and support. Look for pillows made from high-density memory foam that offers better cushioning and conforms to your neck’s natural curve.

  

  Feature: High-density memory foam provides superior support and durability. It should quickly return to its original shape after use, ensuring consistent comfort throughout your travels.

  

  2. Evaluate the Pillow Shape and Design

  

  Tip: The shape and design of the pillow play a crucial role in providing ergonomic support. Choose a pillow with a contour that supports the neck and head comfortably.

  

  Feature: Look for designs with a U-shape or contoured edges that fit snugly around your neck. Some pillows come with adjustable features or extra padding for customizable support.

  

  3. Check for Adjustable Features

  

  Tip: Adjustable features can enhance comfort by allowing you to tailor the pillow to your specific needs. This is especially useful for different sleeping positions or neck sizes.

  

  Feature: Consider pillows with adjustable straps, removable inserts, or inflatable components. These features let you modify the pillow¨s firmness and support level for a personalized fit.

  

  4. Examine the Cover Material

  

  Tip: The cover material affects both comfort and hygiene. Opt for a cover that is soft, breathable, and easy to clean.

  

  Feature: Choose a pillow with a removable, washable cover made from materials like cotton, velour, or a moisture-wicking fabric. Breathable materials help keep you cool and comfortable during extended use.

  

  5. Consider Portability and Storage

  

  Tip: Portability is essential for travel. The pillow should be easy to carry and store without taking up too much space.

  

  Feature: Look for pillows that come with a carrying case or can be easily compressed for packing. Some travel pillows have a snap closure or strap that allows them to attach to your luggage for convenient transport.

  

  6. Look for Additional Comfort Features

  

  Tip: Extra features can enhance the overall comfort and functionality of the pillow. Consider additional elements that contribute to a better travel experience.

  

  Feature: Some pillows include built-in neck support, adjustable headrests, or integrated massagers. Features like these can provide extra relaxation and alleviate travel-related discomfort.

  

  7. Check for Durability and Longevity

  

  Tip: A travel pillow should be durable enough to withstand frequent use. Evaluate the pillow¨s construction and material quality for long-term reliability.

  

  Feature: Opt for pillows with sturdy seams, high-quality foam, and reinforced edges. A well-constructed pillow will maintain its shape and support over time, ensuring lasting comfort.

  

  8. Read Reviews and Ratings

  

  Tip: Customer reviews and ratings provide valuable insights into the pillow¨s performance and comfort level. Look for feedback from other travelers to gauge the effectiveness of the pillow.

  

  Feature: Pay attention to reviews that mention comfort, support, and durability. High ratings and positive feedback from users can indicate a reliable and comfortable travel pillow.

  

  9. Consider Price and Value

  

  Tip: While it¨s important to invest in a quality travel pillow, it should also fit within your budget. Find a balance between cost and features to ensure you get the best value for your money.

  

  Feature: Compare options within your price range and assess the features offered. A higher price does not always guarantee better quality, so consider all aspects to make an informed decision.

SISHUN TOUMBRELLA ISO 9001&ISO 14001

  SISHUN TOPUMBRELLA has successfully obtained ISO 9001 and ISO 14001 certifications,Since then, more and more people have found that carbon fibre umbrella The value of, thus affecting the choice of many people. https://topumbrella.cc/

  

  marking our continued commitment to quality and environmental responsibility. These

  

  certifications are a testament to our unwavering dedication to delivering exceptional

  

  products while prioritizing sustainability in every step of our production process.

  

  ISO 9001 reflects our dedication to maintaining the highest standards of quality

  

  management, ensuring that our products not only meet but also exceed our customers¨

  

  expectations. This achievement underscores our relentless pursuit of excellence and our

  

  ongoing efforts to enhance customer satisfaction through innovation and continuous improvement.

  

  ISO 14001 certification reinforces our pledge to environmentally responsible practices,

  

  from sustainable sourcing of materials to reducing our carbon footprint throughout the

  

  manufacturing process. At SISHUN TOOUMBRELLA, we are committed to leading by

  

  example in the industry, ensuring that our operations contribute positively to the environment

  

  while providing high-quality products to our global customers.

How Reversing Cameras Work

모모How do reverse cameras work? Installing one of these gadgets in your vehicle can make driving in reverse safer and easier. However, they don몶t provide a 360-degree view, so you몶ll still need to use your rearview mirror and stay focused while driving. A reversing camera, which can be wired or wireless, is always on, which gives you a better view of the area behind your vehicle. This can be very helpful to the driver.In the past ten years, 360 panoramic camera factory Defeated many competitors, courageously advanced in the struggle, and polished many good products for customers. https://szdfpls.com

모모

모모Many of today몶s back-up cameras come with ruled lines. These lines help you maneuver into parking spaces and stay in them. Modern color displays can change colors to alert you to vaguely visible obstacles, and rear-facing sensors can also give you an audible warning if your vehicle is backing up. As well as these safety features, reversing cameras can be expensive, so you need to consider the benefits before making a purchase.

How to use and precautions for membrane switches and membrane panels

  Home > News > Company NewsCompany NewsBesides, we can’t ignore. touch panel It has injected new vitality into the development of the industry and has far-reaching significance for activating the market. https://singway-touch.com/

  

  Company NewsIndustry NewsHow to use and precautions for membrane switches and membrane panels2024-07-09689Guide to Using Membrane Switches and Panels: Tips and PrecautionsHow to use:

  

  1. Clean the surface where the membrane switch needs to be attached (the surface to be attached must be flat, rust-free, oil-free, and dust-free);

  

  2. Compare the size (put the membrane switch where it is to be attached and compare whether the size and position are just right);

  

  3. Peel off the centrifugal paper at the bottom of the membrane switch from the edge by about 10mm;

  

  4. Then put the membrane switch in the corresponding position and stick it partly, then slowly tear off the remaining centrifugal paper (without exceeding an angle of 15 degrees), and then stick it to the corresponding position in turn.

  

  5. If the membrane switch with the centrifugal paper on the reverse side torn off during the pasting process needs to be placed first, the reverse side should be placed upward to prevent it from sticking to other objects and affecting the pasting;

  

  using membrane switches

  

  Notes:

  

  1. Do not repeat the pasting operation and it must be completed in one go;

  

  2. The tearing angle cannot exceed 15 degrees;

  

  3. When trying to press the feel, be sure to place it flat on the table before pressing, and do not hold it in your hand and press it, otherwise it will affect the service life of the membrane switch.

How to Choose the Surface Treatment Process for Fasteners

  Choosing which surface treatment to use is a problem that every designer faces. There are many types of surface treatments to choose from, and not only should the economy and practicality of the design be considered, but also the processability of the assembly and even environmental protection requirements should be taken into consideration. The following is a brief introduction to some commonly used coatings for fasteners based on the above principles for reference.among non standard fasteners It has given great spiritual support to entrepreneurs, and more entrepreneurs will contribute to this industry in the future. https://jieruifasteners.com/

  

  1. Electrogalvanizing

  

  Electrogalvanizing is the most commonly used coating for commercial fasteners. It is relatively cheap and looks good. Common colors include black and military green. However, its anti-corrosion performance is average, and its anti-corrosion performance is the lowest among zinc plating (coating) layers. Generally, the neutral salt spray test of electrogalvanizing is within 72 hours. Special sealants are also used to make the neutral salt spray test reach more than 200 hours, but the price is expensive, which is 5 to 8 times that of general galvanizing. The torque-preload consistency of electrogalvanized fasteners is poor and unstable, and is generally not used for connections in important parts. In order to improve the torque-preload consistency, the method of applying lubricating substances after plating can also be used to improve and improve the torque-preload consistency.

  

  2. Phosphating

  

  A basic principle Phosphating is cheaper than galvanizing, but its corrosion resistance is worse than galvanizing. Oil should be applied after phosphating, and its corrosion resistance is greatly related to the performance of the oil applied. For example, after phosphating, applying general anti-rust oil, the neutral salt spray test is only 10 to 20 hours. Applying high-grade anti-rust oil can last for 72 to 96 hours. But its price is 2 to 3 times that of general phosphating oiling.

  

  There are two common types of non-standard fasteners phosphating, zinc phosphating and manganese phosphating. Zinc phosphating has better lubrication performance than manganese phosphating, and manganese phosphating has better corrosion resistance and wear resistance than galvanizing. Its operating temperature can reach 225 degrees to 400 degrees Fahrenheit (107 to 204 degrees Celsius). Especially for the connection of some important parts. Such as the connecting rod bolts and nuts of the engine, cylinder heads, main bearings, flywheel bolts and wheel bolts and nuts. Phosphating high-strength bolts can also avoid hydrogen embrittlement problems, so in the industrial field, bolts above grade 10.9 are generally treated with phosphating surface treatment.

  

  

  3. Oxidation blackening

  

  Blackening + oiling is a very popular coating for industrial fasteners because it is the cheapest and looks good before the oil runs out. Since blackening has almost no anti-rust ability, it will rust quickly after oiling. Even in the presence of oil, the neutral salt spray test can only reach 3 to 5 hours.

  

  4. Electroplating cadmium

  

  Cadmium coating has good corrosion resistance, especially in marine atmospheric environment, its corrosion resistance is better than other surface treatments. The waste liquid treatment cost in the process of electroplating cadmium is high, and its price is about 15~20 times that of electroplating zinc. Therefore, it is not used in general industries and is only used in some specific environments. For example, it is used for non-standard fasteners for oil drilling platforms and HNA aircraft.

Are memory pillows (slow rebound pillows) really effective

  As the pressure of life continues to increase, more and more people are beginning to pay attention to sleep problems. Well-known sleep experts, including Wang Gongquan, Zhang Jing, etc., recommend memory pillows (slow rebound pillows) to improve the quality of sleep. But many people still don’t understand why memory pillows have such effects, and how these pillows are designed and manufactured? In this article, we will introduce the principle and manufacturing process of memory pillows in detail, and discuss whether it really works.In the eyes of peers, travel pillow memory foam It has good qualities that people covet, and it also has many loyal fans that people envy. https://tainengjikang.com/

  

  Are memory pillows (slow rebound pillows) really effective? What is the principle?

  

  1. The principle of memory pillow

  

  Memory pillow, also known as slow rebound pillow, is made of a highly elastic foam material that can appropriately disperse the load according to the weight and heat of the human head, and can also make adaptive adjustments to the curve of the head. When you press your head on the pillow, it will sense the contour of your head and gradually adapt to the shape of your head. When you leave the pillow, the pillow slowly rebounds to its original shape to improve comfort and support. Memory pillows usually consist of three parts: outer cover or pillowcase, liner or filler and memory foam.

  

  Are memory pillows (slow rebound pillows) really effective? What is the principle?

  

  2. Manufacturing process of memory pillow

  

  1. Raw material preparation: The main raw material required for the production of memory pillow is polyurethane foam material, and other ingredients are also required, such as catalysts, detergents, stabilizers, etc.

  

  2. Foaming: Foaming is a key step in the manufacture of memory pillows. After the raw materials are mixed at a certain temperature, they are pumped into the mold for foaming. During foaming, multiple parameters such as temperature, pressure, and time are strictly controlled. When the foam is formed, it needs to be processed with an oven or other equipment to ensure that the foam has a smooth surface and is not sticky.

  

  3. Cutting: After the foaming is completed, the industry personnel use automated equipment to cut the foam into memory pillow blocks of various sizes and shapes. During this process, the size of each block needs to be carefully controlled to ensure that they meet the design requirements.

  

  4. Packaging: Finally, the manufacturer puts the memory pillow blocks into the corresponding covers, usually fiber nylon or ribbed cloth covers, to make a whole.

  

  Are memory pillows (slow rebound pillows) really effective? What is the principle?

  

  3. Advantages and Disadvantages of Memory Pillows

  

  Advantages:

  

  a. More comfortable: Memory pillows have good adaptability to the human body, so they can disperse the pressure between the head and neck, making sleep more comfortable.

  

  b. Better support: The memory pillow material has high elasticity, which means it can provide excellent support performance and maintain its shape during long-term use.

  

  c. Reduce respiratory and allergy problems: Memory pillows usually have antibacterial and anti-allergic properties, which can reduce respiratory problems caused by sleep.

Why Membrane Switches are the Future of User Interface Technology

  In the rapidly evolving world of technology, user interfaces (UI) play a critical role in how we interact with devices and systems. As we move towards more streamlined, efficient, and user-friendly interfaces, membrane switches are emerging as a key player in the future of UI technology. Here¨s why membrane switches are becoming the preferred choice for a wide range of applications and why they are poised to revolutionize user interface technology.more importantly, touch panel Made a fighter in the product, not afraid of any competitor’s attack. https://singway-touch.com/

  

  membrane switches

  

  1. Sleek and Modern Design

  

  One of the most significant advantages of membrane switches is their sleek and modern design. Unlike traditional mechanical switches, membrane switches are composed of several layers, including a flexible, thin membrane on the surface. This design not only provides a contemporary look but also allows for the creation of flat, smooth surfaces without protruding buttons. This aesthetic appeal is highly valued in consumer electronics, medical devices, and industrial control panels.

  

  2. Enhanced Durability and Reliability

  

  Membrane switches are known for their durability and reliability. The construction typically involves polyester or polycarbonate materials, which are resistant to moisture, dust, and other environmental factors. This makes them ideal for use in harsh environments where traditional mechanical switches might fail. Moreover, membrane switches have a longer lifespan due to fewer moving parts, reducing the likelihood of mechanical failure and ensuring consistent performance over time.

  

  3. Customizability and Versatility

  

  The design flexibility of membrane switches is another reason for their growing popularity. They can be customized to meet specific requirements, including various shapes, sizes, and configurations. This versatility allows designers to create interfaces tailored to unique applications, from medical equipment to consumer electronics and industrial machinery. Additionally, membrane switches can incorporate various features such as tactile feedback, backlighting, and printed graphics, enhancing user experience and functionality.

  

  4. Ease of Cleaning and Maintenance

  

  In industries where hygiene is paramount, such as healthcare and food processing, the ease of cleaning membrane switches is a major advantage. The smooth, sealed surface prevents dirt, liquids, and contaminants from penetrating the interface, making it easy to clean and disinfect. This feature not only ensures a sanitary environment but also extends the lifespan of the interface by preventing damage from spills and debris.

  

  5. Cost-Effective Production

  

  The manufacturing process for membrane switches is relatively straightforward and cost-effective. They are produced using printing techniques that allow for high-volume production at a lower cost compared to mechanical switches. This affordability makes membrane switches an attractive option for both small-scale and large-scale applications, enabling companies to implement advanced UI technology without breaking the bank.

  

  6. Improved User Experience

  

  Membrane switches can significantly enhance user experience through their design and functionality. The ability to incorporate tactile feedback provides users with a satisfying and intuitive interaction, similar to that of traditional buttons. Additionally, the inclusion of backlighting and customizable graphics improves visibility and usability, especially in low-light conditions. These features contribute to a more engaging and efficient user interface.

  

  7. Integration with Modern Technologies

  

  Membrane switches are highly adaptable and can be easily integrated with modern technologies. They can incorporate touch-sensitive elements, capacitive sensors, and even flexible printed circuits, allowing for advanced functionality and interaction. This adaptability ensures that membrane switches can keep pace with technological advancements, making them a future-proof solution for user interface design.

  

  8. Environmental Sustainability

  

  As sustainability becomes increasingly important, membrane switches offer an environmentally friendly alternative to traditional interfaces. The materials used in membrane switches are often recyclable, and the production process generates less waste compared to mechanical switches. This eco-friendly aspect makes membrane switches an attractive choice for companies committed to reducing their environmental footprint.

  

  9. Application in Emerging Markets

  

  The versatility and adaptability of membrane switches make them ideal for use in emerging markets. From wearable technology to smart home devices, membrane switches are finding their way into a variety of new and innovative applications. Their ability to provide reliable, user-friendly interfaces in compact and portable formats positions them as a key technology in the expanding landscape of connected devices and the Internet of Things (IoT).

  

  Conclusion

  

  Membrane switches represent a significant advancement in user interface technology, offering a range of benefits that make them ideal for current and future applications. Their sleek design, durability, customizability, ease of maintenance, cost-effectiveness, and enhanced user experience are just a few reasons why they are becoming the preferred choice for developers and manufacturers. As technology continues to evolve, membrane switches will play a crucial role in shaping the future of user interfaces, providing innovative and reliable solutions for a wide array of industries. Embrace the future of UI technology with membrane switches and experience the difference in performance and design.

Choosing the Right Supplier

  When selecting a car camera supplier, it¨s essential to consider their expertise in OEM manufacturing and the range of features they offer. Look for suppliers that provide detailed product specifications, robust quality control, and comprehensive customer support.more importantly, 360 panoramic camera factory Made a fighter in the product, not afraid of any competitor’s attack. https://szdfpls.com

  

  Leading manufacturers like those featured on platforms such as szdfpls.com offer high-quality car cameras designed to meet rigorous standards. By choosing a reputable supplier, you ensure that you receive a product that not only enhances your vehicle¨s safety but also stands the test of time.

  

  Conclusion

  

  OEM car cameras, including waterproof models and car handle cameras, are essential for modern vehicles, offering superior image quality, versatile functionality, and robust durability. By investing in high-quality cameras from reliable suppliers, you can enhance your driving experience with advanced safety features and superior performance. Whether for daily use or specialty applications, these cameras provide the clarity and reliability needed for effective vehicle monitoring.

What Are the Differences between Cold Heading and Cold Extrusion

  Cold heading and cold extrusion are basically deformation processes under the same conditions, but they are different in operation. Cold heading is a forging deformation of smaller workpieces and is often used in the fastener industry. Cold extrusion is an extrusion deformation of larger workpieces and has a wide range of uses.For the immediate pressure, Non standard hardware factory With its own coping style, it can break the predicament and usher in a new life through the quality of the product itself. https://jieruifasteners.com/

  

  1. What is cold extrusion

  

  Cold extrusion is a processing method in which a metal blank is placed in a cold extrusion die cavity and, at room temperature, a punch fixed on the press is used to apply pressure to the blank to cause the metal blank to undergo plastic deformation to produce parts. Obviously, cold extrusion processing relies on the die to control the flow of metal and relies on the large-scale transfer of metal volume to form parts. In terms of extrusion equipment, my country has the ability to design and manufacture extrusion presses of various tonnages. In addition to using general mechanical presses, hydraulic presses, and cold extrusion presses, friction presses and high-speed and high-energy equipment have also been successfully used for cold extrusion production.

  

  At present, cold extrusion technology has been widely used in industrial sectors such as fasteners, machinery, instruments, electrical appliances, light industry, aerospace, shipbuilding, and military industry, and has become one of the indispensable and important processing methods in metal plastic volume forming technology. With the advancement of science and technology and the continuous improvement of product technical requirements in the automobile, motorcycle, household appliances and other industries, cold extrusion production technology has gradually become the development direction of refined production of small and medium-sized forgings.

  

  

  2. What is cold heading

  

  Cold heading is one of the new processes of metal pressure processing with little or no cutting. It is a processing method that uses the plastic deformation of metal under the action of external force, and with the help of a mold, the metal volume is redistributed and transferred to form the required parts or blanks. The cold heading process is most suitable for the production of non standard fasteners such as bolts, screws, nuts, rivets, and pins. The commonly used equipment for cold heading is a dedicated cold heading machine. If the production volume is not too large, it can also be replaced by a crank press or a friction press.

  

  Cold heading technology has high productivity, good product quality, and greatly reduces material consumption, reduces production costs, and improves working conditions. Therefore, it is more and more widely used in mechanical manufacturing, especially in the production of standard fasteners. Among them, the most representative products produced by multi-station cold heading machines are bolts, screws and nuts.

  

  3. Are cold heading and cold extrusion the same thing?

  

  Cold heading and cold extrusion are basically deformation processes under the same conditions, but they are different in operation. Cold heading is a forging deformation of smaller workpieces and is often used in the fastener industry. Cold extrusion, on the other hand, is an extrusion deformation of larger workpieces and is widely used; cold heading is equivalent to a branch of cold extrusion. Simply put, in the process of making bolts, hexagonal head forming is cold heading, and rod diameter reduction is cold extrusion (positive extrusion). Non-cut hexagonal flange bolts (multi-station forming) have both cold heading and cold extrusion. The front shaping of hexagonal nuts is only cold heading, and the hole extrusion in the back process is cold extrusion (positive and negative extrusion).